Pressure Reactors – Industrial
Mason Technology supplies Buchiglas industrial pressure reactors designed for high-pressure synthesis, polymerisation, hydrogenation, and catalyst testing. These systems combine safety, performance, and flexibility for chemical, pharmaceutical, and materials research environments. Each reactor provides precise temperature and pressure control to ensure reproducible process conditions and reliable results.
These systems are designed for intensive daily use in laboratories, pilot plants/kilo labs and small-scale production facilities. Customized solutions for your specific process requirements.
Pressure reactors with large volumes are used for many different processes in the chemical and pharmaceutical industries. The design is therefore often customised. We plan and Buchiglas manufactures single reactors as well as skid-mounted multiple reactor systems according to customer specifications.
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FEATURED PRODUCTS
Pressure reactor for kilo labs and small-scale production Reactor volume: 20 to 500 litre Pressure: -1 (FV) to +200 bar Temperature: -20 °C to +300...
More About pilotclave - pilot and production pressure reactor
pilotclave - pilot and production pressure reactor
Pressure reactor for kilo labs and small-scale production
- Reactor volume: 20 to 500 litre
- Pressure: -1 (FV) to +200 bar
- Temperature: -20 °C to +300 °C
- Material: stainless steel, Hastelloy®
Other materials, pressures & temperatures are available
Buchiglas pilot plants are built for pressure reactions as well as for reactions under full vacuum. Different technologies and materials are used, depending on the requested process and process media.
Pilotclave pressure reactors range from 50 – 500 litres and are all customized. To quote such systems we require detailed specifications. Safety is essential with larger-scale systems, especially when doing hydrogenations and other reactions under higher pressure. The degree of automation and process control varies from simple data collection to complete system automation. In most cases, the reaction vessels are jacketed steel or Hastelloy® reactors.
The pilotclave pressure reactors are used for scale-up and smaller productions in pilot plants and kilo labs.
A URS (User Requirement Specification) and PID are very important for basic and detailed engineering and the success of such projects and plants.
Standard pressure reactor parameters
- Pressure range
- Temperature range
- Volume
- Material
- Atex rated equipment
- Stirrer drive (gassing stirrer, viscosity)
- Grade of control/automation
- Accessories
Standard pilotclave options
- Electric heating/water cooling
- Reactor lift/lowering
Typical pilot and production pressure reactor applications
- Hydrogenation reactor
- Polymerization reactor
- Catalytic reactor
- Synthesis reactor
- Crystallization
- Petrochemical research
- Biomass research
- Biopolymer research
- Corrosion measurement
- Biorefinery research
- Biofuels research
- Scale-up
- Kilo-Scale production
- Process development
- Zeolite synthesis
- Nanoparticle synthesis
- API synthesis
- Corrosion testing autoclave
The Büchiglas maxiclave® Industrial Pressure Reactor offers a reliable and flexible solution for high-pressure and high-temperature process developm...
More About maxiclave® Industrial Pressure Reactor
maxiclave® Industrial Pressure Reactor
The Büchiglas maxiclave® Industrial Pressure Reactor offers a reliable and flexible solution for high-pressure and high-temperature process development. Available through Mason Technology, a trusted Irish supplier of Büchi reactor systems, the maxiclave® supports demanding applications across the chemical, pharmaceutical and materials industries. Designed for laboratory-scale industrial research and process evaluation, this compact reactor combines robust construction with versatile operating capabilities. It supports pressures up to 200 bar and temperatures up to 300°C, making it suitable for demanding chemical processes.
The maxiclave® is available in non-stirred and stirred configurations, with interchangeable vessel capacities of 0.5 and 1.0 litres. The maxiclave® drive includes a cyclone 075 dc magnetic stirrer, providing mixing capabilities for industrial process research. In addition, optional corrosion-resistant materials and PTFE inserts allow users to adapt the system to different chemical environments. These features make the maxiclave® suitable for catalyst evaluation, polymer development, hydrogenation and other industrial research applications.
Büchiglas maxiclave® Industrial Pressure Reactor Key Features
- Two reactor configurations: Available as the non-stirred maxiclave® or stirred maxiclave® drive to accommodate different process requirements.
- Flexible reactor capacities: Interchangeable 0.5 and 1.0 litre vessels support small-scale industrial process development and testing.
- High-pressure capability: Operates from full vacuum (-1 bar) up to 200 bar for demanding chemical applications.
- High-temperature performance: Supports temperatures from -10°C to +300°C for a wide range of reaction conditions.
- Magnetic stirring system: The maxiclave® drive features a cyclone 075 dc magnetic stirrer drive with 75 Ncm torque.
- Robust construction: Stainless steel vessels provide durability, while optional Hastelloy® offers additional corrosion resistance.
- Optional PTFE insert: Provides enhanced chemical resistance for processes involving aggressive substances.
- Optional handling stand: Supports convenient handling of the pressure vessel and reactor cover plate.
- Versatile heating options: Can be heated using laboratory hot plates, bath thermostats or electric heating sleeves.
- Industrial research applications: Suitable for catalyst testing, hydrogenation, polymerisation, petrochemical research, biomass processing research and process development.
Support your industrial research and process development with the Büchiglas maxiclave® Industrial Pressure Reactor, supplied by Mason Technology. Its flexible configurations and high-pressure capabilities make it a practical choice for industrial R&D facilities and process development laboratories. Whether your focus is chemical processing, catalyst development or materials research, Mason Technology can help identify the right reactor solution. As a trusted supplier of Büchiglas equipment in Ireland, we connect industrial customers with high-quality reactor systems to support their technical requirements. Contact Mason Technology to explore the available maxiclave® configurations and find the right solution for your application.