Buchiglas

miniPilot ® - miniplant pilot reactor

midiPilot – multipurpose glass reactor for small volumes 

• Glass reactor: 5, 10, 15 litre
• Pressure: -1.0 (FV) to +1.0 bar
• Temperature: -60 °C (optional -90 °C) to +200 °C
• Material: Borosilicate glass 3.3, PTFE, PFA, PEEK

A clean-room setup and other materials are available to meet your specific process requirements.

With the Buchiglas miniPilot® product family (reactor, nutsche filter, scrubber) they offer miniplant pilot reactors for chemical process development, scale-up, process simulation and kilo-scale production.

The reactors’ explosion-proof design (ATEX) and inert materials allow safe processing of solvents and acids in a completely sealed reaction vessel. The compact standard reactor setup can easily be modified, interchangeable reaction vessels of 5, 10 and 15 liter including interchangeable stirrers are available.

The reaction vessel is installed on a lifting / lowering device to simplify opening and cleaning. The distillation glass overhead is built with flexible ball-socket joints for multiple chemical reactions under full vacuum.

Buchglas produces complete solutions for chemical processing: Reactor systems including accessories like sampling devices, pH probes, rectification columns with structured packing, process monitoring and control as well as integration of auxiliary equipment such as temperature control units, nutsche filters/dryers, gas scrubbers or mixing vessels.

Standard miniPilot package

• Interchangeable 5, 10 and 15 litre jacketed glass reactor
• Baffle with Pt100 temperature sensor
• Continuous adjustable agitator speed, 0-600 rpm
• Dry running mechanical seal
• Compact stainless steel frame, table or floor model, mobile
• ATEX Classification: 2G IIB
• CE, cGMP, TA-Luft
• CIP capable
• FDA conform, highly corrosion-resistant materials: Glass, PTFE, PFA, PEEK
• Delivery fully assembled
• Complete documentation

Standard miniplant pilot reactor options

• Reactor lift for easy reactor opening, cleaning, stirrer exchange
• 3-wall reactor vessel for -90 °C chemistry
• Glass distillation overhead
• Sampling system
• Probes for pH, others
• CiP spray nozzle
• IQ, OQ, PQ

Glass reactor for small volumes applications

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tinyclave steel - small pressure reactor

tinyclave steel – small pressure reactor

• Reactor volume: 10 to 25 ml
• Pressure: -1 (FV) to +10 / 100 bar
• Temperature: -20 °C to +200 / 300 °C
• Material: Borosilicate glass 3.3, stainless steel, Hastelloy®, PTFE

Other materials, pressures & temperatures are available.

The Buchiglass tinyclave steel, pressure reactor system is designed for the use of interchangeable pressure vessels in glass, steel, Hastelloy®, Teflon. Safety features guarantee safe reactions under pressure.

The glass pressure reactors in the tinyclave ensure high resistance against acids, while allowing visual process control and monitoring.

A wide range of accessories is available – talk to us to define the right setup for your specific need.

Standard tinyclave steel package

• Vessel holder with protective mesh
• Glass pressure vessel
• Union nut
• Cover plate with 2 openings and standard setup
• Swagelok fittings with bursting disc, manometer and 1 valve
• Tools and spare parts

Small pressure reactor applications

Download the Buchiglas Product Overview Brochure

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midiPilot® - Laboratory glass reactor for small volumes

Multipurpose glass reactor for small volumes

• Glass reactor: 20 to 30 litre
• Pressure: -1.0 (FV) to +0.5 bar
• Temperature: -60 °C (optional -90 °C) to +200 °C
• Material: Borosilicate glass 3.3, PTFE, PFA, PEEK

A clean-room setup and other materials are available to meet your specific process requirements.

The Buchiglas midiPilot is our sturdy multipurpose glass reactor for small volumes. It is specifically designed for applications in kilo lab, for chemical process development and cGMP-compliant API syntheses.

The reactors’ explosion-proof design (ATEX) and inert materials allow safe processing of solvents and acids in a completely sealed reaction vessel.

The compact reactor system can easily be modified: interchangeable reaction vessels of 20 and 30-litre including interchangeable stirrers are available. The glass reactor is equipped with a lifting / lowering device for easy and efficient opening and cleaning.

We produce complete solutions for chemical processing: Reactor systems including accessories like sampling devices, pH probes, rectification columns with structured packing, process monitoring and control as well as integration of auxiliary equipment such as temperature control units, nutsche filters/dryers, gas scrubbers or mixing vessels.

Standard midiPilot package

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miniclave steel - small pressure reactor

miniclave steel – small pressure reactor

• Reactor volume: 100 to 300 ml
• Pressure: -1 (FV) to +10 bar / 100 bar
• Temperature: -20 °C to +200 / 300 °C
• Material: Borosilicate glass 3.3, stainless steel, Hastelloy®, PTFE

Other materials, pressures & temperatures are available

The Buchiglas miniclave steel pressure reactor system is designed for the use of interchangeable pressure vessels in glass, steel, Hastelloy®, Teflon. Safety features guarantee safe reactions under pressure.

The glass pressure reactors in the miniclave steel ensure high resistance against acids, while allowing visual process control and monitoring.

A wide range of accessories is available – talk to us to define the right setup for your specific need.

Standard miniclave steel package

• Vessel holder with protective mesh
• Glass pressure vessel
• Union nut
• Cover plate with 4 openings and standard setup
• Swagelok fittings with bursting disc, manometer, 1 valve and Pt100
• Tools and spare parts

Small-pressure reactor applications

Download the Buchiglas Product Overview Brochure

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chemReactor CR - high-performance reactor system

chemReactor CR – high-performance reactor systems for API synthesis, small-scale production and pilot plant applications

• Glass, glass-lined steel reactor: 15, 30, 60, 100, 160, 250 liter
• Pressure: -1.0 (FV) to +0.5 bar
• Temperature: -60 °C (-90 °C) to +200 °C
• Material: Borosilicate glass 3.3, glass-lined steel, PTFE, PFA, tantalum

A clean-room setup and other materials are available to meet your specific process requirements.

Performance and reliability are key issues in the explosion-proof design of Buchiglass reaction systems. The inert materials allow safe processing in a inert atmosphere of a wide range of solvents and acids in a completely sealed glass reaction system under full vacuum. Multiple chemical reaction steps are performed safely in the same setup.

The chemReactor system consists of:

• Reactor with solid jacketed glass-lined steel bottom stands for solid construction, excellent heat transfer, stable process conditions and temperatures and a glass section to easily improve and control chemical reactions by visual observation.
• Distillation glass overhead built with buchiflex components (unique flexible ball-socket joints) for multiple, reliable processes under full vacuum.
• The CR type chemReactor is a multipurpose pilot reactor system for chemical process development, scale-up, process simulation and kilo-scale cGMP production in batch and semi-batch operation.
• We produce complete solutions for chemical processing: Reactor systems including accessories like sampling devices, pH probes, rectification columns with structured packing, process monitoring and control. as well as integration of auxiliary equipment such as temperature control units, nutsche filters/dryers, scrubbers or mixing vessels.

Standard CR package

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Production scale reactor systems

Process equipment for pharmaceutical and chemical production

• Glass-lined steel reactor: 250 – 10’000 litre
• Pressure: -1.0 (FV) to +0.5 bar
• Temperature: -60 °C (-90 °C) to +200 °C
• Material: Borosilicate glass 3.3, glass-lined steel, PTFE, PFA, tantalum

Chemical process equipment consisting of glass-lined reactors or mixing tanks with distillation overhead in borosilicate glass can be operated at full vacuum and low pressure. A large variety of chemicals can be processed in such plants due to the highly corrosion-resistant materials used. The design varies between multipurpose product / process-specific setups.

Feeders and receivers are made of glass for smaller units and of glass-lined steel for larger setups. Shell and tube type heat exchangers are built with inner tubes made of borosilicate glass, glass-lined steel, silicon carbide, tantalum or other metals depending on process parameters and other requirements. Such reactor configurations are used for chemical synthesis, distillation, reflux distillation, solvent recovery, rectification and other processes.

Distillation glass overheads for large glass-lined chemical reactors are always customized according to the process and available space. Our 3-D engineering enables the integration/combination of large glass-lined reactors of different suppliers with our distillation glass overheads into a complete reaction system.

Buchiglass overheads are based on our unique, flexible and safe buchiflex glass joint system of DN15 – DN 600 components. These connections are used for glass piping to connect distillation columns, heat exchangers, feeders, receivers and valves.

Benefit from our long-term experience in the manufacturing of safe and reliable glass process equipment.

Distillation glass overhead

• Unique flexible ball-socket joints
• Buchiflex DN15 – DN600 components
• Feed vessel for addition of liquids in glass / glass-lined steel
• Glass distillation column
• Rectification columns with reflux divider
• Packed glass columns
• Column packing such as raschig rings, ceramic saddle packing, structured packing with different separation efficiency in different materials
• Shell & tube type heat exchanger (glass / SiC) / Spiral (reflux) condenser batteries
• Receiver vessel for collection of distillate/condensate in glass / glass-lined steel
• Dean-Stark phase separator for azeotrope distillation
• Vacuum/pressure equalization and distribution (for semi-batch operation)
• Self-draining «buchiflex» glass piping

Production scale reactor systems applications

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Nutsche filters 10 - 300 litre

Nutsche filters for reactors and pilot plants

• Glass vessel: 10, 30, 50, 100, 140, 300 litre
• Pressure: -1.0 (FV) to +0.5/ 1.0 bar
• Temperature: -60 °C to +150 °C (200 °C)
• Filter cloth: Mesh size 8 to 115 micron
• Material: Borosilicate glass 3.3, PTFE, PFA, ETFE

A clean-room setup and other materials are available to meet your specific process requirements.

Buchiglas nutsche filters can easily be combined with our reactors for solid/liquid separation after the synthesis. The inert materials allow safe processing in an inert atmosphere of a wide range of solvents and acids in a completely sealed (buchiflex) glass system under full vacuum.

The slurry is transferred into the filter. The solid content in the slurry is held back by the filter cloth forming a filter cake, while the filtrate runs away to the outlet valve in the bottom plate. The filtering stage ends when the filtrate is of small quantity, which can be shortened by squeezing the filter cake by turning the height adjustable stirrer.

The cake is removed easily from the top by opening the cover and lowering the glass filter vessel, which is attached to the lifting device. The same lifting device is used to lower the bottom for accessing the filter cloth for cleaning and exchange.

Standard package for the Nutsche filters for reactors and pilot plants

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uniclave - lab pressure reactor

uniclave – compact, modular glass/metal pressure reactor system

• Reactor volume: 0.5 to 1.0 litre
• Pressure: -1 (FV) to +60 bar
• Temperature: – 20 °C to +250 °C
• Material: Borosilicate glass 3.3, stainless steel

This multipurpose pressure reactor system is designed for the use of interchangeable glass and steel pressure vessels. Safety features guarantee safe reactions under pressure.

The polycarbonate door of the Buchiglas uniclave housing also allows glass pressure reactors up to 12 bar to be used safely and with unrestricted visibility. The high-torque magnetic stirrer drive offers you optimal control of mixing tasks with the display of speed and torque.

The glass reactors ensure high resistance against acids, while allowing visual process control and monitoring.

The modular setup of the uniclave system allows changing of the vessel or upgrading of the configuration for new tasks at any time.

A wide range of accessories for feeding of liquids, solids, gas and others like catalyst baskets are available.

The following vessel types are optionally available for the uniclave: Type 1, 1B, 3, 3E

• Type 1: jacketed glass reactor: 0.5, 1.0 litre, 12 bar / 200 °C
• Type 1B: jacketed glass reactor with bottom valve: 0.5, 1.0 litre, 6 bar / 200 °C
• Type 3: jacketed steel reactor with bottom valve: 0.5, 1.0 litre, 60 bar / 250 °C
• Type 3E: vessels with electric heating/water cooling, 60 bar / 250 °C

Standard uniclave package

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polyclave - lab pressure reactor

polyclave – laboratory pressure reactor system – comfortable and simple operation

• Reactor volume: 0.25 to 5.0 liter
• Pressure: -1 (FV) to +60 / 200 bar
• Temperature: -20 °C to +250 °C
• Material: Borosilicate glass 3.3, stainless steel, Hastelloy®

Other materials, pressures & temperatures are available.

The polyclave is a multipurpose pressure reactor system designed for the use of interchangeable glass and steel pressure vessels. Safety features guarantee safe reactions under pressure.

The glass reactors ensure high resistance against acids, while allowing visual process control and monitoring. This is also possible under high pressure by using steel pressure vessels with sight glasses. Various low to high torque magnetic drives ensure efficient mixing and stirring low to high viscosity process media as well as excellent heat transfer.

The modular setup of the Buchiglas polyclave system allows changing or upgrading for new tasks at any time.

With fast action closure and reactor lift it becomes very easy to operate also heavy metal pressure vessels. A wide range of accessories for feeding of liquids, solids, gas and others like catalyst baskets etc. are available – talk to us to define the right setup for your specific need.

Standard polyclave package

Download the Buchiglas Product Overview Brochure

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kiloclave - lab pressure reactor

Laboratory pressure reactor system – easy operation for heavy-pressure vessels

• Reactor volume: 0.5 to 20.0 liter
• Pressure: -1 (FV) to +60 / 200 bar
• Temperature: -20 °C to +250 °C
• Material: stainless steel, Hastelloy®, glass-lined steel

Other materials, pressures & temperatures are available

The Buchiglass kiloclave is a multipurpose pressure reactor system designed for the use of large steel pressure vessels. The hydraulic vessel lift with tilt function makes opening and closing as well as cleaning of the vessel very easy. Safety features guarantee safe reactions under pressure.

The stainless steel or Hastelloy® reactors ensure high resistance against acids. Visual process control and monitoring is also possible under high pressure by using steel pressure vessels with sight glasses. Various low to high torque magnetic drives ensure efficient mixing and stirring low to high viscosity process media as well as excellent heat transfer.

The modular setup of the kiloclave system allows changing or upgrading for new tasks at any time.

A wide range of accessories for feeding of liquids, solids, gas, a fast action closure device and others like catalyst baskets etc. are available – talk to us to define the right setup for your specific need.

Download the Buchiglas Product Overview Brochure

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picoclave - small pressure reactor

picoclave – Universal glass reactor / Metal laboratory pressure reactor

• Reactor volume: 100 to 300 ml
• Pressure: -1 to +150 bar
• Temperature: -20 °C to +300 °C
• Material: Borosilicate glass 3.3, stainless steel, Hastelloy®

Other materials, pressures & temperatures are available.

The Buchiglas picoclave is a multipurpose pressure reactor system designed for the use of interchangeable glass and steel pressure vessels. Safety features guarantee safe reactions under pressure.

The glass reactors ensure high resistance against acids, while allowing visual process control and monitoring. It is also possible to use steel pressure vessels for high-pressure reactions. The magnetic drive ensures efficient mixing and stirring of the process media as well as excellent heat transfer.

The Fast Action Closure makes changing vessels quick and easy without the use of tools.

The modular setup of the picoclave system allows changing or upgrading for new tasks at any time.

A wide range of accessories is available – talk to us to define the right setup for your specific need.

Standard picoclave package

Download the Buchiglas Product Overview Brochure

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midiPilot ® - Industrial glass reactor for small volumes

Multipurpose industrial glass reactor for small volumes

• Glass reactor: 20 to 30 liter
• Pressure: -1.0 (FV) to +0.5 bar
• Temperature: -60 °C (optional -90 °C) to +200 °C
• Material: Borosilicate glass 3.3, PTFE, PFA, PEEK

A clean-room setup and other materials are available to meet your specific process requirements.

The Buchiglas midiPilot is our sturdy multipurpose glass reactor for small volumes. It is designed explicitly for kilo lab applications, chemical process development, and cGMP-compliant API syntheses.

The reactors’ explosion-proof design (ATEX) and inert materials allow the safe processing of solvents and acids in a completely sealed reaction vessel.

The compact reactor system can easily be modified: interchangeable reaction vessels of 20 and 30 litre including interchangeable stirrers are available. The glass reactor has a lifting / lowering device for easy and efficient opening and cleaning.

We produce complete solutions for chemical processing: Reactor systems including accessories like sampling devices, pH probes, rectification columns with structured packing, process monitoring and control as well as integration of auxiliary equipment such as temperature control units, nutsche filters/dryers, gas scrubbers or mixing vessels.

Standard glass reactor for small volumes package

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pilotclave - pilot and production pressure reactor

Pressure reactor for kilo labs and small-scale production

• Reactor volume: 20 to 500 litre
• Pressure: -1 (FV) to +200 bar
• Temperature: -20 °C to +300 °C
• Material: stainless steel, Hastelloy®

Other materials, pressures & temperatures are available

Buchiglas pilot plants are built for pressure reactions as well as for reactions under full vacuum. Different technologies and materials are used, depending on the requested process and process media.

Pilotclave pressure reactors range from 50 – 500 litres and are all customized. To quote such systems we require detailed specifications. Safety is essential with larger-scale systems, especially when doing hydrogenations and other reactions under higher pressure. The degree of automation and process control varies from simple data collection to complete system automation. In most cases, the reaction vessels are jacketed steel or Hastelloy® reactors.

The pilotclave pressure reactors are used for scale-up and smaller productions in pilot plants and kilo labs.

A URS (User Requirement Specification) and PID are very important for basic and detailed engineering and the success of such projects and plants.

Standard pressure reactor parameters

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Production scale reactor systems

Pressure reactors – process equipment for production 

• Glass-lined steel reactor: 250 – 10’000 liter
• Pressure: -1.0 (FV) to +0.5 bar
• Temperature: -60 °C (-90 °C) to +200 °C
• Material: Borosilicate glass 3.3, glass-lined steel, PTFE, PFA, tantalum

Process equipment for pharmaceutical and chemical production

Buchiglas chemical process equipment consisting of glass-lined reactors or mixing tanks with distillation overhead in borosilicate glass can be operated at full vacuum and low pressure. A large variety of chemicals can be processed in such plants due to the highly corrosion-resistant materials used. The design varies between multipurpose product / process-specific set ups.

Feeders and receivers are made of glass for smaller units and glass-lined steel for larger setups. Shell and tube-type heat exchangers are built with inner tubes made of borosilicate glass, glass-lined steel, silicon carbide, tantalum or other metals depending on process parameters and other requirements. Such reactor configurations are used for chemical synthesis, distillation, reflux distillation, solvent recovery, rectification and other processes.

Distillation glass overheads for large glass-lined chemical reactors are always customized according to the process and available space. Our 3-D engineering enables the integration/combination of large glass-lined reactors of different suppliers with our distillation glass overheads into a complete reaction system.

Buchi glass overheads are based on our unique, flexible and safe buchiflex glass joint system of DN15 – DN 600 components. These connections are used for glass piping to connect distillation columns, heat exchangers, feeders, receivers and valves.

Glass-lined steel reactors (G/L)

• AE / BE type reactors up to 10’000 liter
• Different setups are available

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Nutsche filters 10 - 300 liter

Nutsche filters for reactors and pilot plants

• Glass vessel: 10, 30, 50, 100, 140, 300 liter
• Pressure: -1.0 (FV) to +0.5/ 1.0 bar
• Temperature: -60 °C to +150 °C (200 °C)
• Filter cloth: Mesh size 8 to 115 micron
• Material: Borosilicate glass 3.3, PTFE, PFA, ETFE

A clean-room setup and other materials are available to meet your specific process requirements.

Buchi nutsche filters can easily be combined with our reactors for solid / liquid separation after the synthesis. The inert materials allow safe processing in an inert atmosphere of a wide range of solvents and acids in a completely sealed (buchiflex) glass system under full vacuum.

The slurry is transferred into the filter. The solid content in the slurry is held back by the filter cloth forming a filter cake, while the filtrate runs away to the outlet valve in the bottom plate. The filtering stage ends when the filtrate is of small quantity, which can be shortened by squeezing the filter cake by turning the height adjustable stirrer.

The cake is removed easily from the top by opening the cover and lowering the glass filter vessel, which is attached to the lifting device. The same lifting device is used to lower the bottom for accessing the filter cloth for cleaning and exchange.

Standard Nutsche filters package

• Glass filter vessel
• ETFE coated cover plate with ports for slurry feed, nitrogen etc.
• PTFE bottom plate with filter cloth
• Mobile stainless steel frame with lifting device
• Highly corrosion resistant
• FDA conform
• cGMP
• Complete documentation

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